University of Wisconsin–Madison

Fundamentals of Solid Dosage Form Development

Developed & Conducted by the Division of Pharmacy Professional Development, School of Pharmacy, University of Wisconsin-Madison.

a graduated flask and cylindrical flask for solid dosage forms

Two key traits of solid dosage forms of drugs are solubility and stability. Insoluble or unstable drugs slow down the approval of drugs. This course covers the “a to z” of solid dosage forms from screening and selection to manufacturing. You will go over specific examples to learn the importance of various concepts.

Some of the concepts covered in this course are

  • particle size and morphology
  • mixing and blending
  • flow and compaction
  • hygroscopicity and dissolution rates
  • biopharmaceutics
  • release mechanisms

The course also addresses specific issues in the manufacturing of tablets and capsules. To keep up with latest updates, there will also be a discussion on emerging and standard formulations.

The tools and concepts in this course will help you and your team optimize solid dosage forms. This course is part of the Drug Product Development Certificate. It fulfills one elective. Take the course as is or as part of the certificate. Scientists who plan to expand their understanding of solid dosage forms should take this course.

Developed & Conducted by the Division of Pharmacy Professional Development, School of Pharmacy, University of Wisconsin-Madison.

Registration Information

Register

Refund Policy

Course date:Jun 3, 2024 - Jun 6, 2024
Location:

Pyle Center
University of Wisconsin-Madison Campus
702 Langdon Street
Room 232
Madison, WI

Course fee:

$1950 (please contact us for group rates)

$975 Academic and non-profit (contact us for registration code)
$575 Graduate student (contact us for registration code)

Tuition includes a reception on Monday evening and lunch, Tuesday and Wednesday.

Refund Policy: All requests for refunds, less a $75 administrative fee, will be honored if received prior to May 20, 2024. No refunds will be provided after that date.

Course Objectives

This short course provides the learner with current, research-based information covering (but not limited to) crystalline and amorphous properties of molecular solids, fundamental properties of powders, and the relationships between solubility, permeability, partitioning, diffusion rates of dissolution and release mechanisms.  Upon completion of this course, the learner should be able to:

  1. Characterize the crystalline and amorphous properties of molecular solids and recognize the factors that give rise to solid-state transformations and interactions;
  2. Relate fundamental properties of powders, such as particle size morphology, flow, compaction, hygroscopicity and mixing, to solid dosage form design, manufacture and performance;
  3. Describe the relationships between solubility, permeability, partitioning, diffusion rates of dissolution and release mechanisms, and biopharmaceutical and clinical performance of solid dosage forms; and
  4. Analyze the important principles underlying solid-state instability under accelerated temperature and relative humidity conditions.

Who Should Attend

Scientists who are working on creating formulations for small molecule drugs in all stages of development.

Course Outline

Monday, June 3, 2024

12:45 pm

Welcome
Eric Buxton, PhD
Clinical Associate Professor, Department Chair, School of Pharmacy, University of Wisconsin-Madison

1:00 pm

Speaker: Sheri Shamblin, PhD, Director, Pfizer

21st Century Oral Drug Delivery (SLS)

  • Challenges/benefits associated with oral delivery (taste masking, rapid-onset, colonic delivery, food effect, light protection, etc)
  • Target patient populations (pediatrics, geriatrics, oncology, etc)
  • Tablets vs capsules (types and pros/cons of each)
  • The critical role of excipients
  • Quality Target Product Profile (QTPP)

4:30 pm

Adjourn and Reception at the Wisconsin Union Terrace

Tuesday, June 4, 2024

8:30 am

Speaker: Paul Luner, PhD, Principal Consultant, Triform Sciences,  LLC

Basic Biopharmaceutics

  • GI physiology and physiologic variables
  • Dissolution, solubility and permeability
  • ADME
  • Pharmacokinetics and bioavailability
  • Formulation objectives

General Pharmaceutics

  • What makes a good drug molecule?
  • Rule of 5 (Ro5) and “Drugability”
  • Physicochemical categories of small drug molecules
  • Neutral, acids, bases, zwitterions; pH-solubility profile for acids & bases
  • MAD (single compartment)
  • BCS/DCS
  • Factors affecting drug absorption from the GI tract

Solid State (Part 1)

  • Solids, their properties, impact and measurement/characterization
  • Thermal properties
  • Particulate properties
  • Morphology
  • Particle size
  • Surface area
  • Density
  • Solution state
  • Solid state
  • Preformulation

12:00

Lunch

1:00 pm

Speakers: Paul Luner, PhD and Sheri Shamblin, PhD

Solid State (Part 2)   

  • Overview of crystalline forms
  • Impact of crystalline vs amorphous form
  • Thermodynamics of Solid Forms
  • Polymorphs, hydrates and solvates
  • Amorphous solids
  • Solid form selection
  • Why form matters in pharmaceutical development

Solid State Part (Part 3)

  • Solid form transformation
    API solid phase purity
    Disproportionation in salts/co-crystals
4:30 pm

Adjourn

 

Evening free to explore Madison

Wednesday, June 5, 2024

8:30 am

Speaker: Bruno Hancock, PhD, Global Head of Materials Science, Pfizer

DP Design (Basics)

  • General principles - bulk & deformation props of powders
  • Importance of powder flow & compact mechanical properties
  • Excipients & their uses & functionality
  • Excipient selection
  • Regulatory guidelines

12:00

Lunch

1:00 pm

Speaker: Bruno Hancock, PhD

DP Design (Intermediate)

  • Process design & selection
  • Continuous vs batch processes
  • Review of common DP unit operations(dispensing, blending, granulation, milling, tableting, encapsulation, film coating, etc)
  • Process optimization - QbD/RFT/DoE
  • Processing modeling basics
  • In-process controls
  • What can go wrong during manufacturing...
4:30 pm

Adjourn

 

Evening free to explore Madison

Thursday, June 6, 2024

8:30 am

Speaker: Sheri Shamblin, PhD

DP Design (Advanced)

  • Low & high drug loading challenges
  • Formulation solutions for low solubility APIs
  • Modified release approaches (with examples)
  • Prodrugs & drug product intermediates
11:30 am Wrap up and Course adjourned

Instructors

Bruno Hancock, PhD
Global Head of Materials Science
Pfizer
Groton, CT

Paul Luner, PhD
Principal Consultant
Triform Sciences,  LLC
Waterford, CT

Sheri Shamblin, PhD
Director
Pfizer
Groton, CT

Accommodations

Accommodations are the responsibility of the registrant.

The Graduate (1 block from the course site)
601 Langdon Street
Madison, WI  5373
608.257.4391
Price: $179.00
Arrival/Departure Dates:  6/2/24 – 6/5/24
Room release: 5/13/2024
Booking link 

Program Coordinator

Eric Buxton, PhD

Division of Pharmacy Professional Development
777 Highland Avenue
Madison, WI 53705
(608) 262-2431 FAX
(608) 265-2259
eric.buxton@wisc.edu

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