Precourse Lectures |
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Asynchronous presentations
Students provide bios to facilitate sub-team formation and are instructed to watch following videos before first meeting
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1: Introduction to CMC course
Speaker: Rick Pyter, PhD, Development Consultant and Adjunct Professor
School of Pharmacy, University of Wisconsin – Madison
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2: Anatomy of the Common Technical Dossier ("CTD"): The Key Deliverable
Speaker: Sharon Graham, Regulatory Affairs, Chemistry Manufacturing and Controls (RA CMC) AbbVie
IND, IMPD and CTA submissions; breakdown of DS and DP sections; key content; typical level of detail expected; Exploratory-IND submission process and addressing FDA questions.
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3: Physical & Chemical Factors in Candidate Selection and Optimization
Speaker: Rick Pyter, PhD
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4: Technical Overview: Drug Substance Synthesis and Process Development
Speaker: Ashok Bhatia, PhD, Director, Retired, Pharmaceutical Development, Associate Research Fellow, Process Chemistry, AbbVie
Synthesis/process chemistry challenges; starting materials, intermediates, reagents, solvents, catalysts; particle isolation step; salts, crystal forms and polymorphs; impurity profiles of toxicological and clinical batches including: chirality; genotoxic impurity assessment; working with contractors; elucidation of structure and physical-chemical properties; reference standard; level of detail provided in an IND
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April 17, 2025 |
Session 1: Opening Live Webinar - Thursday, April 17, 2025 (approximately 2.5 hours)
10:00 AM - 12:30 PM CDT
Introductions/Organization/Sub-group formation
Discuss recorded lectures 1-4 and introduce:
Team Exercise #1: Calculation of drug requirements thru FIM-introduction and working session
Moderators: Ashok Bhatia and other faculty create teams with work time
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Asynchronous presentations
Teams work offline and watch following lectures.
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5: Technical Overview: Oral & Parenteral Drug Delivery and Dosage Form Development
Speaker: Ed Elder, PhD, Director, Zeeh Pharmaceutical Experiment Station
School of Pharmacy, University of Wisconsin – Madison
Overview of major oral and parenteral dosage forms; formulation development stages (excipient compatibility, selection and level optimization, prototype formulation development); DS requirements and development time requirements for different dosage forms; technical considerations with placebos and packaging (container and closure) selection
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6: Analytical Challenges with Testing Drug Substance and Drug Product
Speaker: James Bernstein, PhD
Overview of the role of analytical chemistry in DP development; analytical methods used for raw materials, intermediates, and DP; support of DP development; analysis of DP (content, impurities, etc.), associated release tests, the C of A; method validation requirements; specifications; stability assessment and protocol example including packaging; assignment of DP expiration dating; typical level of detail provided in an IND or IMPD for DP
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7: What's Different About Project Planning for NBEs and NCEs?
Speaker: Eugene McNally, PhD, PPD
General types of meetings, EOP2, pre-NDA, pre-approval inspections, preparation of questions and briefing documents, meeting conduct.
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8: CMC Project Management Tools
Speaker: James Bernstein, PhD
Elements of project planning; timing and interdependencies of DS and DP tasks; critical path identification, determining DS and staffing requirements for development, clinical trial supply manufacture & scaleup; project reviews, strategy documents, progress reports and other communication vehicles; CMC team meeting management ( agendas, minutes, decision making approaches, conflict management and other aspects of project team meetings)
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April 24, 2025 |
Session 2: Live Webinar - Thursday, April 24, 2025 (approximately 2.5 hours)
10:00 AM - 12:30 PM CDT
Team Exercise 1: Sub-Group reports to entire group
Discuss recorded lectures 5-8 and introduce:
Team Exercise #2 - Creation of a CMC Project Plan for product development through the first filing for an NCE/NBE-Introduction & working session
Moderators: Rick Pyter & faculty
Small teams will create a project plan for development of either an NBE or NCE; teams review compound information; One team member will be elected by the team to present the plan to the entire group.
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Asynchronous presentations
Teams work offline and watch following videos
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9: Technical Overview: Preparation of Toxicology and Clinical Trial Supplies
Speaker: Ed Elder, PhD
Overview of the strategies and other factors associated with design and production of supplies for GLP toxicology and human clinical trails.
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10: Quality Assurance and Quality Control for GLP and GMP Materials
Speaker: James Bernstein, PhD
Overview of the regulatory aspects of release and testing of supplies for GLP toxicology and GMP clinical trails.
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11: FDA-Sponsor Interactions
Speaker: Sharon Graham
General types of meetings, EOP2, pre-NDA, Pre-approval Inspections, preparation of questions and briefing documents, meeting conduct.
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12: CMC Considerations for Product Life Cycle Management and Drug/Device Combination Products
Speaker: Rick Pyter, PhD
Differences in the science, associated project planning and tasks for life cycle management programs, including drug device development and line extensions will be highlighted.
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May 1, 2025 |
Session 3: Live Webinar - Thursday, May 1, 2025 (approximately 2.5 hours)
10:00 AM - 12:30 PM CDT
Team Exercise #2: Sub-Group Reports to Entire Group
Sub-groups present their constructed key tasks and project plans, highlighting key features, assumptions, and critical success factors.
Discuss Lectures 9-12 and introduce
Team Exercise #3: Creation of a CMC Project Plan for a Drug/Device Combination - Introduction and working session
Moderators: Rick Pyter & other faculty
Assemble the appropriate tasks into a coherent CMC project plan that includes timing, key dependencies, responsibilities, etc. One team member will be elected by the team to present the plan to the entire group.
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Asynchronous presentations
Teams work offline and watch following videos
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13: CMC Development in the Outsourcing Model
Speaker: James Bernstein, PhD
Out-sourcing of various CMC activities creates new challenges for CMC team leaders, with additional differentiation occurring between large integrated pharmaceutical organizations and small or virtual pharmaceutical organizations. The different requirements of CMC leaders in these situations will be explored; participant experiences will be of particular value to the discussion.
Physical & Chemical Factors in Candidate Selection and Optimization
Speaker: Rick Pyter
The key physicochemical factors that distinguish "lead compounds" from "development candidates" will be addressed.
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14: Phase Appropriate Strategies for CMC Development
Speaker: James Bernstein, PhD
A regulatory and strategic framework for phase-appropriate CMC development will be discussed; value drivers for early development identified; impact of drug properties on development activities will be considered.
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15: Assessing CMC Changes During Phase 3 and after Primary Stability Batches
Speaker: Sharon Graham
Post Approval Change Guidance
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May 8, 2025 |
Session 4: Live Webinar - Thursday, May 8, 2025 (approximately 2.5 hours)
10:00 AM - 12:30 PM CDT
Exercise #3: Sub-Groups Report to Entire Group
Sub-groups present their constructed project plans, highlighting key features, assumptions, and critical success factors.
Discuss lectures 13-15
Introduce Team Exercise #4 - Assessing changes to drug substance and drug product - introduction and working session
Sharon Graham
Discussion: Challenges Associated with Emerging Drug Therapies
James Bernstein and Eugene McNally
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Asynchronous presentations
Teams work offline and watch following videos
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16:CMC Project Manager's Responsibilities: Deliverables and Optimization of Team Performance
Speaker: Rick Pyter, PhD
Key deliverables and leadership responsibilities will be defined; important skills and attributes of an effective leader will be described.
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May 15, 2025 |
Session 5: Thursday, May 11, 2025 (approximately 2.5 hours)
10:00 AM - 12:30 PM CDT
Team Exercise #4: Sub-Group Reports to Entire Group
Sub-groups present their regulatory assessments for changes to drug substance and drug product.
Discuss Lecture 16 and introduce:
Team Exercise #5: Creation of a CMC Project Plan for A Line Extension - introduction and working session
Rick Pyter and faculty
Assemble the appropriate tasks into a coherent CMC project plan that includes timing, key dependencies, responsibilities, etc. One team member will be elected by the team to present the plan to the entire group
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May 22, 2025 |
Session 6: Thursday, May 22, 2025 (approximately 2.5 hours)
10:00 AM - 12:30 PM CDT
Team Exercise #5: Sub-Group Reports to Entire Group
Sub-groups present their constructed project plans, highlighting key features, assumptions, and critical success factors
Discussion: Alternative Emerging Approaches - CMC Considerations
Ashok Bhatia
Course Summary and Assessments
Rick Pyter, PhD, & Eric Buxton, PhD
Key concepts will be summarized and integrated in closing comments. Attendees will be asked to fill out a course assessment form to help the faculty improve future offerings
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